Applied 5S Certifications

5S is traditionally looked as house keeping technique. Very few organizations like Toyota used 5S beyond just house keeping. If implemented with right spirit, 5S becomes foundation for Business Excellence Journey. Many organizations mis-interpreted 5S as just a beautification tool. 5S should be linked to Quality , Cost and Delivery.

Applied 5S Certifications

5S is traditionally looked as house keeping technique. Very few organizations like Toyota used 5S beyond just house keeping. If implemented with right spirit, 5S becomes foundation for Business Excellence Journey. Many organizations mis-interpreted 5S as just a beautification tool. 5S should be linked to Quality , Cost and Delivery.

six sigma

Seven Steps Academy of Excellence developed a Unique and Powerful training module in 5S methodology called Applied 5S  which when implemented become  strong foundation for Business Excellence and Organization Culture. It is successfully applied in Several Manufacturing and Service organizations and proven to be very effective. We offer 2 level of Applied 5S certification- Certified 5S professional & Certified 5S Auditor.

Certified Applied 5S Professional

Ability to lead 5S initiatives in the organizations

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Certified Applied 5S Auditor

Ability to lead 5S audits in the organizations

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Applied 5S

Applied 5S is a methodology for total employee involvement and positive culture building tool in the organizational. Applied 5S eliminates most of quality and Delivery issues from the root and creates a strong foundation for Business Excellence .

Many shop-floor problems are results of poor 5S. Applied 5S is a method of creating Clean, Lean and orderly workplace that exposes waste and makes abnormalities immediately visible.

Effective implementation of 5S helps in overcoming all the scenarios. It also helps in togetherness and teamwork among the employees. 

5 Principles of Applied 5S

1.Drive Cultural Changes and enhance Total Employee Involvement

2.Expose waste and Non Value Added activities

3.Expose abnormalities

4.Bring stability before going for Breakthrough Improvements

5.Improve PQCDMS

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Course Content - Applied 5S Professional

  • Introduction
  • 5S Tool OR Culture ?
  • Traditional 5S Vs Applied 5S
  • Application of 5S in various Industries with case studies ( Relevant to your organization )
  • Benefits of 5S ( PQCDMS)
  • 5S and Visual Management
  • Practical session on Applied 1S and 3S
  • Relationship between 2S and 4S
  • Challenges in implementing 5S- Role of 5th S
  • Standards Manual
  • Relation between 5S and other improvement strategies like QMS, Lean, Kaizen and Six Sigma
  • 5S implementation Roadmap
  • 5S metrics , Audits and Awards
  • How to sustain 5S improvements
  • Case Studies, Simulation Games
  • Test

Course Content - Applied 5S Auditor

  • Introduction
  • 5S Tool OR Culture ?
  • Traditional 5S Vs Applied 5S
  • Benefits of 5S ( PQCDMS)
  • 5S and Visual Management
  • Red Tag Strategy
  • Labelling and Storage Strategy
  • SEISO -Cleaning with Meaning
  • Standards Manual
  • Strategies for Sustaining 5S
  • Traits of good 5S Auditor
  • 4 Stages of Audit
  • Audit Planning
  • Auditing Exercise
  • Audit Checklists
  • Do’s and Don’ts during Audit
  • Audit Reporting
  • Root Cause Analysis and Closing NCs

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Testimonials

I am very happy because of Implementation of TPM and 5s in our organisation before 5S we are taking time more time to do work,our work station fill with lot files and unwanted things those are restrict to work after 5s my cabin looking good and clean ,neatly arranged thanks to seven steps team.

Nijalingappa k. Lingappa

I would thank you for the guideline for TPM ,Lean ,5S activity . You have dealt with the situations well in tough conditions your leadership skills in managing the situation. I would admit that it is very difficult to find high standards of genuineness and reliability in today´s business world.

Thanks for your continuous support me and guide me

Rahul Tripathi

Plant Head, Emkay Automobile industry

It's a great experience with Seven Steps Academy. I have attended the sessions of Lean six sigma green belt training of ASQ at Seven steps Academy. Training is worthful and It's is very good tool for my professional and personal life... Also I learned lot of good things improved my technical skills and 5S concept is very good for us...5s I implemented In at my home. Thank you Seven step team.

Adarsh Kotyan

7 steps team uses customized approach to suit business needs. This team`s expertise are in all the strategies like TPM and Business Excellence Models. This team has got vast experience in the 5S implementation which makes the transformation faster.Really love the approach of this team. With their consultancy i felt 5S implementation and sustenance is applicable for any kind of industries like, services, manufacturing, hotels, hospitals..etc..

Katta Nagendra

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