Applied 5S Certifications

5S is traditionally looked as house keeping technique. Very few organizations like Toyota used 5S beyond just house keeping. If implemented with right spirit, 5S becomes foundation for Business Excellence Journey. Many organizations mis-interpreted 5S as just a beautification tool. 5S should be linked to Quality , Cost and Delivery.

Seven Steps Academy of Excellence developed a Unique and Powerful training module in 5S methodology called Applied 5S  which when implemented become  strong foundation for Business Excellence and Organization Culture. It is successfully applied in Several Manufacturing and Service organizations and proven to be very effective. We offer 2 level of Applied 5S certification- Certified 5S professional & Certified 5S Auditor.

Certified Applied 5S Professional

Ability to lead 5S initiatives in the organizations

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Certified Applied 5S Auditor

Ability to lead 5S audits in the organizations

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Applied 5S

Applied 5S is a methodology for total employee involvement and positive culture building tool in the organizational. Applied 5S eliminates most of quality and Delivery issues from the root and creates a strong foundation for Business Excellence .

Many shop-floor problems are results of poor 5S. Applied 5S is a method of creating Clean, Lean and orderly workplace that exposes waste and makes abnormalities immediately visible.

5 Principles of Applied 5S

1.Drive Cultural Changes and enhance Total Employee Involvement

2.Expose waste and Non Value Added activities

3.Expose abnormalities

4.Bring stability before going for Breakthrough Improvements

5.Improve PQCDMS

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Course Content - Applied 5S Professional

  • Introduction
  • 5S Tool OR Culture ?
  • Traditional 5S Vs Applied 5S
  • Application of 5S in various Industries with case studies ( Relevant to your organization )
  • Benefits of 5S ( PQCDMS)
  • 5S and Visual Management
  • Practical session on Applied 1S and 3S
  • Relationship between 2S and 4S
  • Challenges in implementing 5S- Role of 5th S
  • Standards Manual
  • Relation between 5S and other improvement strategies like QMS, Lean, Kaizen and Six Sigma
  • 5S implementation Roadmap
  • 5S metrics , Audits and Awards
  • How to sustain 5S improvements
  • Case Studies, Simulation Games
  • Test

Course Content - Applied 5S Auditor

  • Introduction
  • 5S Tool OR Culture ?
  • Traditional 5S Vs Applied 5S
  • Benefits of 5S ( PQCDMS)
  • 5S and Visual Management
  • Red Tag Strategy
  • Labelling and Storage Strategy
  • SEISO -Cleaning with Meaning
  • Standards Manual
  • Strategies for Sustaining 5S
  • Traits of good 5S Auditor
  • 4 Stages of Audit
  • Audit Planning
  • Auditing Exercise
  • Audit Checklists
  • Do’s and Don’ts during Audit
  • Audit Reporting
  • Root Cause Analysis and Closing NCs
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Testimonials

I did my ASQ Black Belt training from Seven Steps Academy in Bangalore and was a part of the first batch of students.

The training & facility was excellent. Training included exercises and discussions from the real life scenarios which was extremely helpful. The support from all the faculty post completion of training, during the time I was scheduled to give my Black Belt exam needs special mention!

I would highly recommend Seven Steps for Quality Trainings !

Mayura Mohan

Manager- A Global Insurance Company

As a Quality professional it was my personal goal to be trained on Six Sigma Black Belt from a recognised institution like ASQ.

I could accomplish my goal through Seven Steps Academy who meticulously trained me in Six Sigma methodology. It was a wonderful learning experience to interact with intellectual faculty. I look forward to have many more such sessions in days to come.

Sriharsha M

Manager- Global Automotive Giant

It was one of the best learning experiences I had, at seven steps academy , right from basics level to the professional level. I was at seven steps for six sigma black belt training.

The classes are very interactive and expand our knowledge. Over all environment in Academy is very friendly and the best thing about this place is that anytime we can go and clear the doubts. Overall I am very much happy and recommend others to chooseSeven Steps Academy for training on any Quality and Business Excellence topics.

Lakshman Kumar D

Robert Bosch Engineering and Business Solutions Pvt. Ltd.

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